Shandong Panjin Steel Pipe Manufacturing Co., Ltd. plans to build one seamless line pipe deep-processing line for pipes with diameter φ32–φ159 mm, wall thickness 3.5–25 mm, and length 6,000–13,000 mm, with a designed annual processing capacity of 75,000 tons of line pipes and other pipe products.
In accordance with the customer’s production requirements, our company conducted an on-site survey and held in-depth technical communications with the customer’s technical team. Following five face-to-face technical exchanges and obtaining full customer approval, our team carried out expedited design work. Within 10 days, both parties finalized and signed the technical specifications as follows:
Pipe Cutting Machine Type: Disc-type pipe cutting machine (equipped with chip removal and collection system)
Conveyor Roller Table Speed: 0.5–2 m/s (variable frequency adjustable), with individual drive for each roller. Motor power: 1.5 kW AC, adopting dedicated roller table motors.
Rollers are V-shaped; roller length: 200 mm; roller ring diameter: 240 mm; throat diameter: 150 mm; included angle: 125°. Basic center distance between conveyor rollers: 1,500 mm.
Steel Pipe Technical Data:
Diameter: 32–159 mm
Wall thickness: 3.5–25 mm
Length: 6,000–13,000 mm
Outer diameter tolerance: ±1.0% of outer diameter (D)
Wall thickness tolerance: ±15% of wall thickness (S)
Pipe straightness: 1.5 mm/m
Total length bending: ≤ 1.5‰ of total pipe length
Technical Requirements for Equipment:
Length cutting accuracy: ±2.0 mm for random-length pipes; 0–6 mm for fixed-length pipes.
End face quality: smooth and flat, free of burrs and flashes, without radial flattening or indentations.
End face roughness: ≤ Ra12.5.
End squareness deviation relative to pipe axis: ≤ 1.6 mm.
Technical Specifications and Supply Scope of Complete Multi-length Pipe Cutting Equipment:
Basic Parameters:
Structure type: circular saw machine, single-pipe sawing
Fixed length after sawing: 4–6 meters
Saw blade diameter: φ900 mm
Saw blade teeth: 300, 240, 160
Saw blade material: cemented carbide alloy
Saw blade cutting speed: 70–130 m/min
Saw feed speed: max. 1,000 mm/min
Return speed: max. 6,000 mm/min
After two months of in-depth communication and coordination, we successfully established cooperation with Shandong Panjin Steel Pipe Manufacturing Co., Ltd.Faced with an extremely tight delivery schedule, our Procurement Department, Engineering Department, Production Department and Logistics Department made multiple resource deployments and fulfilled the delivery on time as required by the customer, winning unanimous high praise from the customer.
This cooperation has significantly improved our company’s design capability and production efficiency. More importantly, the product quality has fully met the customer’s operational requirements.This project takes automated production as the core, opening a new chapter for our company’s products in the field of intelligent manufacturing.
